Hassan Mokhtar Mahfouz
About Candidate
QA/QC Manager with over 15 years of experience in EPC Oil & Gas, Water Transmission,
and Infrastructure projects, specializing in onshore and offshore pipelines, subsea works,
storage tanks, piping fabrication and erection, hydrotesting, pressure vessels, and
mechanical construction. Proven expertise in establishing and implementing Project Quality
Management Systems (QMS), Project Quality Plans (PQP), Inspection & Test Plans (ITPs),
Method Statements, quality audits, NCR management, procurement quality control, and
vendor surveillance for critical materials and equipment.
Experienced in leading multidisciplinary QA/QC teams and coordinating with clients,
consultants, EPC contractors, and third-party inspection agencies to ensure full compliance
with project specifications and international standards. AWS Certified Welding Inspector
(CWI) and IRCA Certified ISO 9001:2015 Lead Auditor with a strong track record of
delivering complex projects safely, on schedule, and to the highest quality standards through
effective quality leadership, risk management, continuous improvement, and successful
project handover.
Location
Education
Work & Experience
• Lead the QA/QC Department as QA/QC Manager overseeing civil, mechanical, and
electrical disciplines.
• Develop and implement the Project Quality Plan (PQP) and ensure full compliance with
project specifications, API 1104, and ASME B31.4
• Manage and review ITPs, Method Statements, andWelding Procedures for approval.
• Coordinate with client and consultant for inspection approvals, NCRs, and audit findings.
• Managing material receiving inspections (MRI/MRIR) ensuring traceability and
compliance of pipes, fittings, and equipment.
• Manage coating and CP systems inspections, including holiday, DFT, adhesion, and profile
testing.
• Conduct internal audits and oversee subcontractor quality performance in alignment with
ISO 9001:2015.
• Lead final dossier preparation, punch list closure, and QA/QC handover documentation.
• Established and monitored QA/QC performance KPIs such as NCR closure rate, RFI
turnaround time, inspection acceptance percentage, and audit compliance.
• Defined departmental KPIs to evaluate quality team performance, documentation
accuracy, and continual improvement initiatives, ensuring data-driven decision-making.
• Review and approve allQA/QC-related documents, procedures, and inspection records for
suppliers and vendors to ensure compliance with project and international standards.
Project QC Manager – Oil & Gas Offshore & Subsea | Aug 2017 – Oct 2024
Location: Maadia Yard, Alexandria
• Managed full QA/QC scope for EPC offshore and subsea projects including jackets,
topsides, and pipelines.
• DirectedQA/QC teams and approved inspection and testing plans (ITPs)for welding,NDT,
coating, and assembly works.
• Ensured compliance with BP, ENI, and PETROBEL specification and project QA/QC
requirements and standards.
• Prepared and Supervised hydrotesting Procedure, leak testing Procedure, mechanical
inspections, and lifting/sea fastening operations.
• Led NCR closure and verification of corrective/preventive actions with management
reporting.
• Reviewed inspection documents, MTCs, and fabrication dossiers before client submission.
• Managed preparation, review, and finalization oftest packages, ensuring all welding, NDT,
and hydrotest documentation met client and code requirements.
• Oversaw mechanical completion dossiers and handover documentation to the client.
• Applied expertise in codes and standards: AWS D1.1, DNV-ST-F101, API 1104, ASME
B31.3, EEMUA 15
Senior QA/QC Engineer – Storage Tanks | Aug 2016 – Aug 2017
Location: Ras Badran Fields, South Sinai, Egypt
• Supervised QA/QC activities for 12 crude oil tanks (175,000 m³ each) as per API 650 &
653.
• Witnessed vacuum box tests, hydrotests, and dimensional inspections.
• Reviewed WPS, PQR, and WQT compliance for tank construction (shells, roofs, and
bottoms).
• Prepared material receiving reports and ensured full traceability of welding materials and
plates.
• Monitored NDT activities, welding sequences, and dimensional tolerances during
fabrication.
• Preparedand released hydrotest and final test packages for client approval.
Client: BP | Main Contractor: Bechtel
• Implemented QA/QC for piping fabrication and erection per API 570, ASME B31.1 & B31.3.
• Prepared and executed test packages, weld maps, and NDT reports.
• Conducted welder qualifications (WQT) and approve PQR NDT and Mechanical Tests.
• Ensured compliance with QA/QC plans, ITPs, and project specifications.
• Check the materials certificates, heat number, material traceability and control, preparing the
material receiving report
• Coordinated punch list closure and mechanical completion activities.
• Prepare, monitor and apply the planned QA/QC and N.D.T activities (Quality plan and
inspection test plan).
Inspection Engineer | Jan 2012 – Aug 2015
Client: Petrobel | Location: Abu Rudies, South Sinai
· QA/QC for pipelines, tanks, and piping projects (API 1104 & API 650).
· Oversaw welding & inspection of 30 km pipeline (NEW SIDRI Line).
· Conducted dimensional checks, NDT and welder qualifications.
· Responsible for assuring compliance of construction, welding & quality control
activities for all Piping, Tanks and pipe line construction.
· Construction Storage tank 002 Project at T.B 10/1 Plant from Jan 2015 to
Mar 2016 in PETROBEL Sinai Fields according to API 650.
· Responsible for assuring compliance of construction, welding & quality control
activities of
· Witness & supervise the welding on Pipe line with 30 Kilometers (NEW SIDRI
LINE AT T.B 10-1) at according to API 1104.
· Prepare, monitor and apply the planned QA/QC and N.D.T activities
· Check the materials certificates, heat number, material traceability and control
· Follow, monitor and control NDT procedure and its qualification according to
specs and codes.
· Monitor and carry out welder qualification test (W.Q.T) according to relevant code.
· Check that approved welding procedures specifications are used for
fabrication/repair.
